Therefore, all you have to do to remedy the situation is plug the buzzer back in and you should be good to go. Youll need to replace your spark plug or plugs if theyre the problem causing your golf cart not to move. There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. ($), Shipping cost: I have a 2001 EZ-GO. EZGO PDS Forward and Reverse Rocker Switch - 2000-Up. However, if these steps havent resolved the issue for you, then you might need to replace the entire forward reverse switch unit with the help of a mechanic or by yourself! 17. Under NO circumstances should you attempt to fix your golf cart on your own. However, if this switch on your Ezgo golf cart malfunctions, you might have problems when making the golf cart move backward or forward.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-1','ezslot_7',109,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-1-0'); This would lead to making risky turns to change the direction of the cart, resulting in accidents. You should have one or two of them that help your engine to start up and then operate normally. Now check whether either of the switches is stuck midway. No problem you're welcome. Plug cable with 8-pin connector into the back of the Dash Display. Use this information at your own risk. We encourage you to mark your wires before replacing your F. Quick view. . If the Voltage is inaccurate, the Ezgo golf cart will likely stall. Complete kit to mount in 94-07 EZ-Go TXT carts lif.. $3,179.95 Ex Tax: $2,999.95 EZGO Engine Upgrade kit 23 HP Bolt in 23 Horse Power Vanguard Engine kit. The electric one requires deep-cycle batteries. There was not markings by the posts. Checking on the Run-Tow and the Forward-Reverse switch would be a smart start if your EZGO golf cart is unable to move forward or backward. Unable to add item to List. Probably best that I open the switch and see what is going on in there. Thanks again, willie PS: Is there certain way to hook up the new solenoid. Okay, THANKS, gents. You just had to put it at 12 o'clock and it worked. Might have to compress it by the pedal itself, but should be able to do it by hand. Remove them from the F/R switchboard and set aside. These are some symptoms of a bad F/R switch: When you notice the above symptoms the first thing to try is to clean the joints thoroughly to make sure the connections are intact. Beefed up Forward/Reverse switch, for modified cars with high amp controllers. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. It may not always be a clog from the exhaust gas, it could be a bees nest, rodent problem, or other item stuck in the exhaust system causing your engine to not run. Well also discuss whether or not you can fix the problem yourself or if your cart needs the help of a professional. The best solution is this case would be to have the cables replaced. If the problem persists, you may then go ahead to replace the brake motor itself. Sometimes, you wont be able to do either one. Any suggestions on how I should approach this problem? Fixing a clogged muffler isnt difficult but it is time consuming. . Your accelerator is responsible for regulating the speed of your golf cart. However, these carts may also have problems from time to time, such as an inability to move. E-Z-Go TXT Forward/Reverse Switch Assembly 48V 14-UP. Next, swipe the arm of the wiper switch up and down across all the contacts. You can use a battery charger or hook jumper cables from your battery to another vehicle and get your battery charged enough to start up. The ignition switch on your cart is known to have problems. Battery cables can go bad from age, corrosion, fraying and other reasons. Begin by disconnecting the wires of the switch and connecting them to the terminals of an ohmmeter. This is for your reverse buzzer. If it appears lower than specified, replace the battery unit. Drill a 2 1/16" hole in the dash panel for the BDI. I checked the linkage between the handle and that switch and it's clear; lubricated it also. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. The information on this website has not been verified for accuracy and should only be used for general information purposes only. The battery on your golf cart works the same way as the battery on your car. If this works, this means your cart is in working order. There are different scenarios for the Ezgo forward and reverse switch problem. Quick view. $42.95 $31.95. The ignition switch is made up of a series of wires and interior components on the switch itself. Location: 40 miles of bad road S E of Phoenix. Although we can't match every price reported, we'll use your feedback to ensure that our prices remain competitive. Add To Wish List. No matter what the warning signal sounds like, however, you should always be able to hear it when youre in reverse. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. .. $3,391.95 Ex Tax: $3,199.95 EZGO RXV Engine Upgrade kit Precedent Engine Upgrade Kit Precedent 18 Engine Upgrade Package. The easiest way to test your EZGO FR switch is to check and confirm if the solenoid starts working when you start the golf cart. Looking for premium-quality forward and reverse switch assemblies for EZGO golf carts? Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. Full content visible, double tap to read brief content. Step 1: Check The Voltage Of The Battery Pack The electrical drive system should be around 36 or 48 Volt. DC-4 is a Dow Corning compound number that used to be spec'd in aerospace (maybe still is). Hi. Hence, look beneath the plastic panel housing the tow switch, near the controller for the solenoid. Price and other details may vary based on product size and color. Consult your owners manual to learn how to increase your idle speed on your engine. This tends to lead to switches getting stuck midway. 156K views 9 years ago This video shows how to install a forward and reverse selector switch on an EZGO TXT electric golf cart. $55.10. $169.95. Here are a few of the main electrical problems that can occur with your gas golf cart. These broken contacts increase the resistance and heat build-up causing the FNR switch to heat up. By using the content on this website, you agree to the terms outlined in this disclaimer. 1. T he factors mentioned below affect the reverse forward switch in many ways. If you are using an SPDT switch with your DCS controller, you will also need a diode. Shop for forward and reverse parts for your EZGO golf cart. Most of the time golf carts won't work in forward or reverse due to the shift cable being broken, electrical issues, ignition switch issues, or a too low idle speed. Console Plate, w/ Forward/Reverse Switch & Vertical State of Charge Meter, E-Z-Go PDS. A faulty solenoid eventually fails to transfer current from the battery to all other parts of your golf. Brief content visible, double tap to read full content. 92. While there are slightly fewer components involved, there are still enough individual pieces that can malfunction. If you try to go into reverse and you dont hear the warning buzzer, youll soon find that your cart fails to move in any direction. A good moly or copper anti-seize compound is better for areas that will have a large amount of friction and pressure. T. he factors mentioned below affect the reverse forward switch in many ways. If it's still to hard to shift back the nut off a little. The steps mentioned above were the few essential troubleshooting tests you could carry out to fix the problems with the reverse forward switch on your Ezgo golf cart. Another similarity between golf carts and automobiles is that they have air filters. After that, the diagnostics code beep will sound if there is a problem. Things wear out. older type ez Go golf cart with forward/reverse shifter just Curtis B., Technician 20,427 Satisfied Customers have worked on and around most engine models for 35 yrs./Polaris ATV expert Curtis B. is online now Related Small Engine Questions The forward and reverse motion arms are difficult to move. Battery cables come in at #4 on our list of parts that our customers replace most often. Lets go through walk you through some troubleshooting steps you can perform on your cart: A F/R switch on a EZGO golf cart is likely to get hot due to of loose or broken contacts. 10 Reasons Your Golf Cart Batteries Die Fast and 10 Fixes. A problem with any of these things will cause a problem with the ignition. If you have gone through all of the items on this list, as a last resort, you will need to take the cart to the dealer to determine if the transmission has gone out. Your recently viewed items and featured recommendations. Gas EZGO Marathon, Medalist, TXT and RXV. Sometimes this can cause the contacts to sink in as well. Ensure that the cables on the Forward reverse switch are connected properly. Try to replace them with heavy-duty copper studs instead to solve the issue. EZGO Forward and Reverse Cam Assembly. Add to cart. $43.00. It may not display this or other websites correctly. A thorough hosing down with WD-40 worked like a miracle on mine. There will be a screw on your carburator to do this. This direction selector controls the forward and reversedirections of these vehicles. If that doesnt help, then it is probably replacement time for your switches. If you want to convert it to a rocker type switch on your dash, ensure to use diodes that are at least 3 amps. I will give it a try and let you know how it goes. The cart moves even after switching to neutral mode. I melted the top corner of a battery due to a loose ground cable on the pack. While gasoline and oil make the engine work and run, a battery is necessary for the initial startup, and voltage is needed to make it run. The cart will beep to confirm you are in diagnostics mode. A new battery cost varies widely from $200-$2000+. When your EZGO gas cart won't go forward or reverse, there are several different problems that may occur. In case your top cover does not fit correctly, bend the wires to fit them in. Then inspect the motor encoder as well. One common solenoidal problem is solenoid discoloration due to wearing out of the entire component after tons of extensive use. I then turn the switch to Reverse and hear a click and the buzzer goes off but when pressing the accelerator it still wont . Hence, lets look into each of the possible causes in detail. EZGO gasoline golf carts are renowned for their high power, strong controls, and their capability of handling a large amount of wear and tear.. EZGO Marathon 2 Cycle Golf Cart Forward and Reverse Switch Fits 1986 . Then as you move the shifter between fwd & rvs it will lock it into neutral. When I read your original post I thought you lubed the shaft in the forward and reverse switch but after re-reading I see you lubed the linkage. If the lever isnt broken, look at your cable where it switches gears in the transmission. There's a black cover with a 10mm bolt thru it.Take it off an spay the whole thing with wd40.It will free up the shift lever. If something happens to the float, it might get stuck in the full position and you run out of gas without even realizing it. Description. The direction switches, sometimes referred to as the forward and reverse switches, may also wear and fail over time. For example, your golf cart will have trouble starting up and shifting from one gear to another if your spark plugs are acting up. There will be a small arm with a spring on it's pivot. Try and get the cables replaced to check if the issue is resolved. Ships in 21-30 Days. THANKS! Hence, its crucial to test the ignition switch with an ohmmeter. The buggy doesn't go when switches, cables, brackets, and other components go faulty. Remove the panel, plug the buzzer back in, and perform a test run by putting the cart in reverse. Thanks. Turn the cart ignition to on and check to see if electricity is running everywhere that it needs to. This problem is where the professionals come in. If the switch is stuck or malfunctioning, youll need to replace it to continue. Heres a quick video guide for you! Okay, I'll give that a try tomorrow. Always remember that your DCS controller is by default set to forward and to move it in reverse the pack voltage needs to be applied on pin 4. If you disable it it on certain carts, it will send an electric signal back to the speed controller or ECU and tell it not to run. The unique-looking and high-quality golf carts Club Cars DS can run on gas or electricity. In the Air Force we called it DC-4. The power is connected to the center pin in most cases. When you want to speed up, the accelerator directs more gas toward the engine and produces more speed. Unless the switch is repaired a professional, the problem is likely to reoccur sooner or later. If your cart doesnt start up, the first thing you should check is the battery and the second thing is the ignition switch. Hence, looking into them indirectly fixes the issue.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-banner-1','ezslot_4',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); The electrical drive system should be around 36 or 48 Volt. Ensure the wires and connections are correct to get the best output. If nothing is appearing, then press on the accelerator. The dielectric grease Glen mentioned will work also. Label the cables. Use a suitable wrench to loosen the screw and take the bar out. You can loosen the nut a little that holds the shaft in the forward and reverse switch and it should get easier to move. Now take the new F/R switch and follow all the above steps backward carefully making sure the wires and cables are connected to the right points. No information contained in this video shall create any express or implied warranty or guarantee of any particular result. . The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). EZGO TXT Forward Reverse Switch Troubleshooting, How to Test Club Car Golf Cart Forward Reverse Switch, Why EZGO Golf Cart Wont Move Forward or Reverse, Why Club Car Golf Cart Wont Move Forward or Reverse, Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART), When the switch is in the reverse mode you get only a. Set the tow/run switch to tow. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. If this is not moving then you have a broken cable somewhere and will need a replacement. Hence, its time to get to the engine compartment and look at the battery voltage using a multimeter. Also, waiting for call to go pick-up the 4 wheeler, so maintenance on the cart is waiting. Found a lower price? Check the area for loose wires or any broken pieces. Youll Be Surprised! If its malfunctioning, the golf cart may start, but when you move forward or backward it may raddle shut and shut the engine off. Let us know how it works after to take the switch apart and clean and put anti-seize on the shaft. THANKS. Unlike electric golf carts, gas carts need a muffler system to expel fumes given off from the engine. Anti-seize on the shaft is fine there's no electronic connection there. To calculate the overall star rating and percentage breakdown by star, we dont use a simple average. Our family in a golf cart community with many courses just a short walk away and have been golfing, modifying golf carts, and playing with golf simulators for most of our life. I think I have some. Easy install and works good . now my cart goes into reverse again ! A surprisingly common problem with gas-powered golf carts is that they fail to work in forward or reverse. A new solenoid would cost between $20-$100. The buzzer and plug should be located on the right side of the cart behind a switch panel. If the buzzer sounds then youll be off to the races in no time. My name is Ernie Lo and I'm an avid golf fan! Moving that handle from FWD to REV or REV to FWD is a chore on the forward and reverse switch and is very difficult to move! Kevin's Golf Carts recommends safe practices when working with all tools, chemicals, lubricants, or any other tools or equipment seen or implied in this video. So, "if it ain't broke; don't fix it" Put it back into the cart and it operates as intended just with, what I consider, too much resistance. However, golf carts Hi there. How do I check the voltage regulator? Studs on the motor get hot and may even melt. Who Makes Noodle Golf Balls? Because of how these batteries are designed, you can be assured that you can, Read More Club Car DS Battery Size | Everything You Need To KnowContinue, The Yamaha G29 is a robust golf cart which is pretty durable. I usually use anti-seize. Product ID: KEY-03. I jumped the 2 post on the new solenoid & the starter turned as starting. Compress the cable by hand trying to bring these rubber ears as close to each other as possible. EZGO Forward and Reverse Switch Assembly (DCS). I really appreciate your help! There are many reasons as to why your gas golf cart wont work in forward or reverse. 3. The EZGO TXT F/R switch is easy to use and quite affordable. 8pcs Petrol Engine Cylinder Compression Tester Kit Checking Compression On Petrol Engine Quickly And Accurately Easy Pressure Release Button On Side Of Tester Completed Kit Comes With Adapters For Most Applications Kits Includes 2 Rubber Cones Ends Which Do Not Need To Thread Into Head 3" Gauge Features Dual Color Scale Check Price On Amazon SKU: 5081. Even Though you could opt for a mechanic to do this entire process, you could even rely on this article to guide you to perform the basic troubleshooting steps yourself. Electric EZ GO Marathon, Medalist, TXT and RXV. We encourage you to mark your wires before replacing your F and R switch. 1996 EZGO TXT, 36 Volt Electric - Replace Forward/Reverse Switch Kevin's Golf Carts 15.4K subscribers Subscribe 385 111K views 5 years ago Welcome to Kevin's Golf Carts YouTube channel!. First, turn on the ignition while looking for a reading on the smaller terminals. Shop products from small business brands sold in Amazons store. Hopefully, your read of this article has been as exciting as us delivering it to you. You will then the socket and wrench to loosen the 2 screws on your F/R switch so you can take it out and replace it. The golf cart forward and reverse switch is a crucial EZGO part. Heavy Duty Switches for. This could be related to the copper studs. Hence, heres a quick list of symptoms! If you're lubricating a moving electrical contact it's best to use silicone di-electric grease. Add to Cart. also added this-. Product information Technical Details Additional Information Feedback Would you like to tell us about a lower price? The forward/reverse/service switches ok. For a better experience, please enable JavaScript in your browser before proceeding. But most likey the contacts on the cam need some dieletric grease. If yes, then the FNR switch would also need to be replaced. Unlike the hundreds of other types of cars on the road, the golf carts are specifically designed for use in large green meadows called a golf course. This is one of the most common problems. There might be quite few causes to this problem; ranging from faulty ignition switches to loose connections and dysfunctional solenoids. Now, how to troubleshoot the Ezgo forward reverse switch? This is an easy fix replacing the forward/reverse switch is a generally inexpensive and quick repair.